With this seven ply line, single wall, double wall and triple wall corrugated board can be produced.
Besides the application scope of single wall and double wall corrugated board, the triple wall product is
mainly used as motorcycle packing material. Flute combinations from A, B, C as well as special
customer-tailored flutes are provided. Steam heating system is introduced. The standard seven ply
line is made up of Single facer (3), mill roll stand (5~7), preheater (6), multiplex preheater (preheating
roll diameter should be I?900mm for speed above 120m/min), conveying bridge (1), triplex glue
machine (1), double facer (1), slitter scorer (1) (thin-blade or flaring slitting tool is optional), cut-off (1),
stacker (1). Speed of 80m/min, 100m/min, 120 m/min, 120m/min or 150 m/min is offered to meet
customera??s requirement.
a??a??MAIN TECHNICAL PARAMETER
1a??Model Typei??WJ120i??2200i??3
2a??Maximum Mechanical Speedi??120 m/min
3a??Maximum Sheet Breathi??2200 mm
4a??Flute Typei?? F/a??Fa??anda??Fi??i??may select flute A, C, B, D, E alternate i??
Flute Type Character
Flute Type Flute Height(mm) quantity/300mm length Note
A 4i??6i??4i??9 34A��2 usually for lining
C 3i??6i??3i??9 38A��2 usually for lining
BC 3i??2i??3i??3 44A��2
B 2i??6i??2i??9 50A��2 usually for Printing
D 2i??0i??2i??2 78A��4
E 1i??5i??1i??8 88A��2 usually used for color printing,
For the limit of the drive motion, only could decrease to 1i??1mm for the Flute Height nowi??
1i??1i??1i??5 92A��2
5a??Economical production speedi??
90i??120 m/min, single wall (3 ply )
80i??100m/min, double wall (5 ply )
60i??80m/min, three wall (7 ply )
Condition of Checking up and Acceptance (Examining condition)i??According to The National Standards of China,
if the production line have been put into 3 ply production 10 minutes, run by 90% of the Maximum
Mechanical speed:108 m/minute here, the production line could be checked up and acceptedi??
PAPER FOR TESTi??
Test for the highest speed of 3 plyi??corrugated paper i??113i??125 g/m2 outer paperi??150i??250 g/m2
Common test for 3 ply and 5 plyi??corrugating paperi??113i??125g/m2i??Core Paper 125g/m2i??Inner paper i??
120i??150g/m2i?? outer paper 120i??200g/m2 i??Notei??The quality of paper is measured up above the standard
of NATIONAL STANDARD B GRADE OF CHINAi??
PAPER FOR PRODUCTIONi??corrugating paper i??105i??115g/m2i??Core Paper 105i??115g/m2i??Inner paper i??
110i??135g/m2;outer paper 120i??150g/m2
6a??Steam Consumptioni??4000 kg/h(7 ply )
Steam Pressurei??1i??1i??1i??2 MPai??
7a??Power supply abouti??360 KW (7 ply )i??i??380V, 50HZ
8a??Length of production line about i??100 meters(7 ply )
Heighti??26i??0m(7 ply )
Widthi??27i??5m~9m betteri??
9a??Length of cuttingi??500 mm i??9999 mm,
10a??Accuracy of cuttingi??at stable speedi??i??A��1i??0 mm,
11a??Manpoweri??Suggested workers for productioni??5i??8 people / shift
(3 persons for feeding paper scroll and operating two Single Facer and bridge, 1 person for Glue machine,
1 person for Glue making system, 1 person for Slitter scorer and Cuti??off machinea??2 persons for mechanical
conveyer Stacker, 1 person for operating Boiler, 1 person drive the forklift, 1 monitori??)
12a??The main paint colors of the surface of the equipment can be selected by Clientsi??Colori??
7 PLY CORRUGATED CARTON PRODUCTION LINE EQUIPMENT LIST(WJ120i??2200i??3)
No Unit Specification Quantity TYPE
1 Hydraulic MILL ROLL STAND
i??1i??TRACKS/TROLLEY
(2)PAPER ROLL CHANGER 1500*(1200i??2200) mm 7sets
14strips
7 pieces YWi??2200
2 SINGLE FACER (outer vacuum)
INCLUDESi?? FAN AND SILIENCER Corrugated Rollersi???360 mma??A, C,B flute each 3 sets NDi??2200
3 OVERHEAD CONVEYOR BRIDGE 1 unit FDi??2200
4 Face paper Prei??heater I|900mm 3 sets RJi??2200
5 Corrugated paper prei??heater I|600mm 3 sets RJi??2200
6 Triplexi??prei??heater I|900mm 1 set RJi??2200
7 Triplex GLUE MACHINE 1 unit NGi??2200
8 DOUBLE FACER 600mmA?12 pieces 1set RJCi??2200
INCLUDESi??COTTON BELTS 1set
9 PAPERi??TRANSPORTING BRACKET 1 set Di??2200
10 Computer controlled Thin Blade SLITTER SCORER 1 set PBi??2200
11 Computer controlled CUTi??OFF 1 set LHQi??2200
12 Single LAYER LENGTHWAYS CONVEYER 1 set SJi??2200
13 Mechanical conveyer Stacker, Transverse CONVEYER 1 set SJi??2200A
14 GLUEi??MAKING & CYCLE SYSTEM 1 set GLi??2200
15 STEAM SYSTEM 1 set STi??2200
16 Electric system 1 set ELi??2200
17 AIR SOURCE SYSTEM 1 set ALi??2200
a?!a??ILLUSTRATION FOR MACHINE UNITi??
1a??YWi??2200 NEW TYPE HYDRAULIC MILL ROLL STAND

1a??The scroll is clamped, ascended or descended, moved left or right by hydraulic pressurei?? 2a??The clamped scrollsi??I|1500mm A?2200mma??
3a??ABS Brake with pressure air motion, with DUAL PLATES structure and air exhausted holes, the air
inside can circulated with outside, better heat radiating, decrease the abrasion of brake platea??
4a??Two work positionsi??may clamp two scroll at the same time, may load or unload scroll without stop the productioni??
5a??Weight of Scrolli??3000kg(at one work position)a??
6a??Each Stand with American style two rails structure, prevent shaking and weight bias in the course of clamping
scroll and conveyingi??two tracks, two trolleys, one Scroll Direction Changers,
7a??Each Stand with a whole set of hydraulic station, oil pipes, cylindersa??The hydraulic control
valves is made from TaiWani??
8a??Expanding type Finial, put an end to distortion of the core hole of the paper scroll, utilize to save
the scroll paper as soon as possible, and overcome lopsided influence of tension of both noni??concentric sidesi??
9a??Not just operating on its locale panel, but receiving the message from the Single facer or the Double
Facer (the Glue machine) to move across to left or right, save the man power and decrease the waste
of paper while running in a high speedi??
2a??NDi??2200 INNER VACUUM FINGERLESS SINGLE FACER (2 sets)

Flute Typei??UV(a little lean to V, to save paper and glue )
Ca??Flutea??H=a??mm;
Aa??Flutea??H=a??mm;
Ba??Flutea??H=a??mmi??
i??may select flute Aa??Ba??Ca??alternate i??
1a??Diameter I|360mm of corrugating Rolleri??made of material 48CrMo alloy metali??heat treatment
with high frequencyi??precise grindinga??Surface rigidity is HRC55i??60i??
2a??Glue trough is moved back and down by cylinder (electroi??motion).
3a??High temperature grease for Lubricatingi??
4a??The surface of every guide rolls, prei??heaters, press rollers is plated with hard Chromei??
5a??The surface of Glue roller is scored 24 fine thread(mesh)/inchi??plated with chromei??make glue
feeding welli??proportionedi??
6a??Mechanical gear box is driven by universal joint and is oiled in close room i??
7a??Pressure of steami??1i??1i??1i??2Mpai??condensate water is drained by metal rose instead of siphon
pipe,the drainage is more thoroughlyi??
8a??With environment protected Fan, and Silencer, less noisei??
9a??With infrared transfer for detecting paper break, protect automatically when paper is broken, the press roll
and the glue trough will be pushed backi??
10a??Condensate water is drained directly by new type stainless trap, without bypass, easy to maintenance.
11a??From the panel of the Single facer, might the two mill roll stands in the rear and front to move across to
left or right, save the man power and decrease the waste of paper while running in a high speedi??
i??a??RJi??2200Prei??heater, Triplex Prei??conditioner

1a??Diameter of the heating barrels are 600 900mm;
2a??There are two guide rollers over the top of the prei??heater
big barrel(with polishing surface), one is fastness, another
rotate around the big barrel by electroi??motion adjustmenti??
3a??The surface of the guide roller is grinded, then plated
with hard chromei??
4a??The big heating barrel is more safe to endure pressure and higher heat efficiencya??The big heating
barrel is fixed while workingi??
5a??The pressure of steam is 1i??1i??1i??2MPai??
4a??FDi??2200OVERHEAD CONVEYOR BRIDGEi??

OVERHEAD CONVEYOR BRIDGEi??convey the corrugated single face cardboard by Guide device,
conveying device, vacuum suction device

1a??The single face cardboard is driven the Guide device with independent motori??
2a??The vacuum suction device can be operated by worker the on the bridge and under the bridgea??The
air flow flux of the vacuumi??fani??, can be adjusted by frequency transducer, to realize tension adjustment of the cardboardi??
3a??The cardboard alignment can be realized by (motor) electroi??motion adjustmenti??
4a??With fences and laddersi??
5a??At the bottom of the bridge, equipped with relevant illumination, be convenient to operatei??
6a??The surface of all paper guide rollers are plated with hard chromiumi??
5a??NGi??2200TRIPLEX GLUE MACHINEi??

1a??The surface of Glue roller is scored 24 fine thread/inchi??plated with hard chromei??make glue feeding welli??proportionedi??
2a??The surface of even roller is grinded, and plated with hard chromei??
3a??The other guide rollers are polishedi??
4a??Gluing with press roller, lift up and down by pneumatic cylinderi??
5a??The thickness of glue is adjusted by electroi??motion, can be displayed at the paneli??
6a??RJCi??2200DOUBLE FACER (Heating Section & Cool Section)

1a??Heating platesi??18platesA?600 mm and polished work surfacei??
2a??Hydraulic lift (Press rollers) device(more stable than pneumatic lift), realize subsection press according to
different ply (thickness) and speed of the cardboarda??All of the Press rollers are polishedi??
3a??The cotton belts are good quality, breathe freely, temperature endurancea??There is cotton belt tensing devicea??
4a??Rectifying deviation of cotton belt by electroi??motioni??
5a??Drive wheel is cast by sulfuration rubber, the surface is with V grooves, abrasion endurable, long natural lifei??
6a?? Reasonable collocation of steam pipes, the temperature of heating plates can be group controlledi??
7a??Reasonable collocate of heat section and cool section, do help to the quality of cardboard, strengthening, and more stablei??
8a??There are speed display between single facer and double facer, they can be accelerated or decelerated synchronization,
controlled by manual switch and linkage switchi??
7a??New type Computer controlled Slitteri??scorer:

1a??Equipped with blades cooling off device, manual or automatic grinding blades conversion device ;
setting up time to grind blade according to slitting length or periodi??
2a??Overcome cracking and crush phenomenon of cardboardi??
3a??Slitting precision :A��0i??5mm
4a??Mina??distances of Blades i??150mm; mina??slitting distance i??75mmi??
5a??Whole machine is tiny adjusted by electroi??motion devicei??A��70mmi??
6a??There are? 6 Knives, 10 Scorers, the slitting mechanism and the scorer mechanism are controlled
by frequency conversion, automatic follow production line speedi??
7a??A lot of new type thin round plates are combined into one shaft, used for supporting the cardboard
while slitting, the thin blades wona??t be hurt, easy to maintaini??
8a??Equipped with precision ball bearing thread bar and motor, special alternate current servoi??control,
the movement is more smooth, mounting is precisei??
9a??Without limited to store order forms, change different sizes automaticallyi??
10a??The pioneer domestic malfunction diagnosis system, might diagnose and analysis the common
malfunction appeared, and offer relevant settle scheme, there are special malfunction codes based on
practical malfunction circumstance, find the way to solve problem by remote diagnosisi??
11a??The time of changing order form in 15 seconds automaticallyi??
12a??Equipped with computer automatic adjusting and manual adjusting choicei??
13a??Electric The distance and depth of scorer lines are adjusted synchronized by electroi??motioni??
14a??Slitting blades and scorer wheels are ascended and descended by pneumatic, easy to operate i??
8a??COMPUTER CONTROLLED CUTi??OFF MACHINE(Helical knife,1 set)

1a??The COMPUTER CONTROLLED Helical Knife CUTi??OFF MACHINE, is controlled by independent
unit system, the computer system is selected with Direct Current(DC) servo control system, onei??
thousandth second as a control unit, can trace with fast speed, with short response time, high precision
for cutting, might overcome the limit of cutting length to speedi??
2a??The knife shaft is tested and modified by dynamic balance, with windage adjustable bearing,
higher rotation precision, more stable for cutting cardboardi??
3a??One step of gear drive, higher drive efficiency, faster response, connected with precise gear expanding
bush, drive without clearance, ensure the joggle of the knife edges preciselyi??
4a??The speed of independent Inlet and outlet motors are adjusted by frequency conversion to be
suitable to the speed of cardboard automaticallya??Synchronization belts drive, high efficiency, less noisei??
5a??Independent lubrication system, the effect of dispelling heat is perfect, lubricating is more crediblei??
6a??The main base structure touch ground, resist vibration well, covered with shield net, more safei??
7a??Length cutting rangei??500i??9999 mmi??
8a??When the speed is steady, the length cutting precision is A��1i??0 mmi??
9a??The precise adjustable noni??windage gear will ensure the knife edges to joggle preciselya??
The surface of the gear is treated by cementite treatment, the hardness reaches HRC58i??
10a??Equipped with new type Hackle knives, the cutting edges of cardboard wona??t sharp to injure the
hand of workersa??
11a??The computer will trace the running speed of the paper cardboard automatically, to ensure synchronizationi??
12a??The electric power is controlled with integration power module instead of controllable silicon
before, decrease malfunction ratio a loti??
13a?? Power saving device, might deposit the power energy fed back by brake of each cutting,
to the saving power module group of the high voltage capacitance, might save 30%electric power
compare with common systemi??
9a??SJi??2200Mechanical Converor Stacker

1a??Main functioni??convey paper cardboard lengthways, simple stacking, then convey out transverselyi??
2a??Driven by electroi??magnetic speed adjustment motor, the speed of conveying belt can follow
the speed of production linei??
3a??Maxa??length of paperboardi??2500mmi??
4a??After each stacking about 200mm height, output by hand (manual)i??
10.GLi??2200Glue making and cycle system

1a??Glue making System includesi??Carrier Can, Main Body Can, storing Can, two cycled loopsa??
One for two Single facer, one for Glue machinei??
2a??Glue Supplyi??After glue stirring well, gear pump feed it to the storing cans of single facer and Glue
machine, utilize the pressure of nature height, flow to the glue troughsi??
11a??ELi??2200Electric system

1a??Intact, stable and reliable Electric Control Systemi??
2a??The key technical parameters are adjusted by electroi??motion and are displayed, such as speed of
the machine, thickness of glue, electrical current, etci??
3a??The operate interface is easy and conveniencei??
12a??STi??2200Steam Heating System
i??Customer is in charged to install the main steam supply pipes stretch to the appointed position
of the machines i??i??

(1)Every machine which needs steam is designed group temperature control independently.
(2)The positions of the pipe system which are connected with rotating parts, are used metal flexible
tube to realize gentle connecting to protect and last the natural life of the rotating parts

No Unit Specification Quantity TYPE
1 Hydraulic MILL ROLL STAND
i??1i??TRACKS/TROLLEY
(2)PAPER ROLL CHANGER 1500*(1200i??2200) mm 7sets
14strips
7 pieces YWi??2200
2 SINGLE FACER (outer vacuum)
INCLUDESi?? FAN AND SILIENCER Corrugated Rollersi???360 mma??A, C,B flute each 3 sets NDi??2200
3 OVERHEAD CONVEYOR BRIDGE 1 unit FDi??2200
4 Face paper Prei??heater I|900mm 3 sets RJi??2200
5 Corrugated paper prei??heater I|600mm 3 sets RJi??2200
6 Triplexi??prei??heater I|900mm 1 set RJi??2200
7 Triplex GLUE MACHINE 1 unit NGi??2200
8 DOUBLE FACER 600mmA?12 pieces 1set RJCi??2200
INCLUDESi??COTTON BELTS 1set
9 PAPERi??TRANSPORTING BRACKET 1 set Di??2200
10 Computer controlled Thin Blade SLITTER SCORER 1 set PBi??2200
11 Computer controlled CUTi??OFF 1 set LHQi??2200
12 Single LAYER LENGTHWAYS CONVEYER 1 set SJi??2200
13 Mechanical conveyer Stacker, Transverse CONVEYER 1 set SJi??2200A
14 GLUEi??MAKING & CYCLE SYSTEM 1 set GLi??2200
15 STEAM SYSTEM 1 set STi??2200
16 Electric system 1 set ELi??2200
17 AIR SOURCE SYSTEM 1 set ALi??2200